磷石膏基粉粒持续“干化-固化”流态淤泥的方法

    Method for continuous drying-solidification of fluid sludge with phosphogypsum-based granular powder

    • 摘要: 疏浚淤泥含水率高呈流态状,干化、固化处置时间长、成本高,为充分发挥磷石膏基粉粒的独特水化性能,提出了持续干化-固化流态淤泥的方法。开展了磷石膏基粉粒、普通硅酸盐水泥固化淤泥的物理-力学性能和微观结构特征研究,以揭示磷石膏基粉粒持续“干化-固化”流态淤泥的作用机制。研究发现,磷石膏基粉粒固化含水率110%淤泥试样的强度(90 d,1493.6 kPa)高于普通硅酸盐水泥(90 d,853.0 kPa)。因磷石膏基粉粒的表面物理吸附和生成钙矾石(AFt)的转结晶水作用,使淤泥中自由水局部分离,营造了泥水分离微环境,胶结物充分发挥了充填淤泥孔隙和胶结淤泥颗粒作用;但普通硅酸盐水泥因淤泥初期的高含水率,形成的胶结物仅发挥了充填作用。磷石膏基粉粒干化作用主要发生在水化早期(7 d),固化作用主要发生在水化后期(28~90 d),使固化淤泥强度呈现出“先慢后快”增长规律,故磷石膏基粉粒固化淤泥早期强度低于普通硅酸盐水泥,但后期强度提升明显。综合考虑固化淤泥应用场景的技术要求和经济成本,建议固化初始含水率110%的淤泥,磷石膏基粉粒质量掺量为15%较合理。

       

      Abstract: Dredged sludge with high water content requires time-consuming and high-cost drying and solidification treatment. To address this, we utilize the unique hydration properties of phosphogypsum-based powder to develop a continuous drying-solidification method for fluid sludge. A comparative study on the physico-mechanical properties and microstructure of phosphogypsum-based powder and Portland cement-stabilized sludge is conducted to reveal the mechanism of continuous drying-solidification. The results show that: (1) The phosphogypsum-based powder yields substantially higher stabilization strength compared to OPC (Ordinary Portland Cement). For sludge with an initial water content of 110%, the 90-day strength reaches 1493.6 kPa, significantly surpassing the 853.0 kPa achieved with OPC. (2) The enhanced performance is attributed to the powder's sustained water absorption and continuous formation of ettringite (AFt), which effectively converts free water into crystalline water, creates localized dewatering micro-environments, and provides persistent pore-filling and cementation. In contrast, the high initial water content severely restricts OPC's hydration, relegating it primarily to a physical filling role. (3) The drying effect of the phosphogypsum-based powder occurs mainly during early hydration (within 7 days), while solidification dominates later (28-90 days), resulting in a "slow-fast" strength development pattern. Thus, stabilized sludge by phosphogypsum-based powder exhibits lower early strength but significantly higher long-term strength than cement-stabilized sludge. Considering technical and economic requirements, a 15% mass dosage of phosphogypsum-based powder content is recommended for treating sludge with an initial water content of 110%.

       

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