Research and application of balance mechanism of excavation surface of slurry shield tunnels considering cutterhead thrust
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摘要: 现有泥水盾构隧道开挖面平衡机理中,开挖面的支护多认为全部由泥浆压力提供,刀盘推力在支护中的作用少有提及。针对穿沁泥水盾构隧洞工程存在的开挖面支护具体问题,结合开挖面支护主控参数分析,揭示了考虑刀盘推力的泥水盾构隧道开挖面平衡机理,给出了刀盘推力具体表达式。运用所揭示的平衡机理,结合提出的一种盾壳外侧摩阻力估计方法,对该工程的3个重点穿越段进行了开挖面支护力计算和稳定分析。研究表明:3个重点穿越段的掘进中,刀盘推力分别占开挖面支护力的21%,24%,11%;同时考虑泥浆压力和刀盘推力的开挖面支护力,与仅考虑泥浆压力相比,在开挖面前方的轴向水土合力存在区间内占比分别由0,0和78%分别提高至78%,32%和88%,表明刀盘推力在开挖面支护中发挥了重要作用。Abstract: In the existing balance mechanism of the excavation surface of slurry shield tunnels, the support of the excavation surface is mostly considered to be provided by mud pressure, and the role of cutterhead thrust in the support is rarely mentioned. In response to the specific problem of excavation surface support in the Chuanqin slurry shield tunnel project, based on the analysis of the main control parameters of excavation surface support, the balance mechanism of the excavation surface of the slurry shield tunnel considering the cutterhead thrust is revealed, and a specific expression for the cutterhead thrust is proposed. Using the revealed equilibrium mechanism and the proposed method for estimating the external frictional resistance of the shield shell, the calculation of excavation support force and the stability analysis are conducted for the three key crossing sections of the project. The research shows that in the excavation of the three key crossing sections, the cutterhead thrust accounts for 21%, 24% and 11% of the excavation face support force, respectively. Considering both the mud pressure and the cutterhead thrust, the proportion of the combined axial water and soil forces in the presence range in front of the excavation face increases from 0, 0 and 78% to 78%, 32% and 88%, respectively, compared to only considering the mud pressure. It is indicated that the cutterhead thrust plays an important role in the excavation face support.
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Keywords:
- slurry shield /
- excavation surface /
- support /
- stability /
- cutterhead thrust /
- total thrust /
- mud pressure
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表 1 隧洞穿越地层类型及相关物理力学参数
Table 1 Stratum types and related physical and mechanical parameters crossed by tunnel
编号 名称 干密度/(kg·m-3) 黏聚力/kPa 内摩擦角/(°) 轴向压力系数K0’ 1 重粉质壤土 1540 27 21 0.33 2 粉砂 1510 0 22 0.25 3 细砂 1550 0 24 0.28 4 粉质黏土 1510 30 11 0.43 5 重粉质壤土 1560 25 18 0.33 6 轻粉质壤土 1470 16 21 0.30 7 重粉质壤土 1520 20 20 0.33 8 粉质黏土 1530 27 18 0.43 9/10 重粉质壤土 1650 21 19 0.33 11/12 中细砂 1700 0 27 0.28 13 人工填土 1540 27 21 0.33 14 防渗心墙 2400 — — — 表 2 隧洞穿越重点段泥浆压与轴向地应力及其区间之比
Table 2 Ratios of mud pressure to axial geostress and intervals in key crossing sections of tunnel
编号 地段 1 右岸大堤段 0.83 0 2 沁河河槽段 0.76 0 3 左岸大堤段 1.04 0.78 表 3 隧洞穿越重点段刀盘推力在开挖面支护力中的平均占比
Table 3 Average proportions of cutterhead thrust in excavation face support force in key crossing sections of tunnel
单位: % 右岸大堤段 沁河河槽段 左岸大堤段 21 24 11 表 4 隧洞穿越重点段支护力均值及在轴向地层力区间的占比
Table 4 Mean values of support force and their proportions in axial formation force range in key crossing sections of tunnel
编号 名称 支护力/kN 限内占比/% 限上占比/% 限下占比/% 1 右岸大堤段 13034 78 1 21 2 沁河河槽段 15980 32 14 54 3 左岸大堤段 17142 88 12 0 表 5 隧洞穿越重点段隧洞轴线处地表沉降均值与测点数
Table 5 Mean surface settlements and measuring points at tunnel axis in key crossing sections of tunnel
项目 沉降/mm 测点数 右岸大堤段 2.58 6 沁河河槽段 2.70 13 左岸大堤段 1.31 18 -
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